Integral Frame Type Hydraulic Press
Integral frame type hydraulic press

Integral Frame Type Hydraulic Press

Using advanced hydraulic and electrical new technology design and manufacturing, suitable for manual operation, mold testing and small batch production process Normal speed, manual operation. Average stretch time (SPM):2-2.5 pieces /min(stretch e100mm).
Servo fast reduction and deceleration system, no impact, protect the mold.
High intelligence, low failure rate. The equipment adopts intelligent program, anti-stupid program control, high intelligence, low failure rate.
Energy saving and environmental protection. One by using automatic logic control and the same service motor pump group system, the installed power is reduced, the equipment energy saving and environmental protection.
High rigidity, high precision.

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Product Introduction

Integral Frame Type Hydraulic Press

Integral frame type hydraulic press, also known as monolithic frame hydraulic presses, are robust and versatile machines used in various industrial applications. Here's a detailed introduction to this type of hydraulic press

Overview

Integral frame type hydraulic presses are designed with a single, solid frame structure. This monolithic design provides excellent rigidity and stability, making them suitable for heavy-duty operations and high-precision tasks.

Equipment Parameter

item	unit	KLS-C-4000T YS27-C-4000T	KLS-C-3000T YS27-C-3000T	KLS-C-2500T YS27-C-2500T	KLS-C-2400T YS27-C-2400T	KLS-C-2200T YS27-C-2200T
Nominal pressure	KN	40000	30000	25000	24000	22000
bed dimension	mm	5000x2800	5000x2800	5000x2800	5000x2800	5000x2800
		5000x2500	5000x2500	5000x2500	5000x2500	5000x2500
		4500x2500	4500x2500	4500x2500	4500x2500	4500x2500
		4000x2200	4000x2200	4000x2200	4000x2200	4000x2200
		3600x2200	3600x2200	3600x2200	3600x2200	3600x2200
		3200x2000	3200x2000	3200x2000	3200x2000	3200x2000
Openings size	mm	1800-2500	1800-2500	1800-2500	1800-2500	1800-2500
route	mm	1500-1900	1500-1900	1500-1900	1500-1900	1500-1900
fast down	mm/s	300-200	300-200	300-200	300-200	300-200
work pacing	mm/s	18-10	18-10	18-10	18-10	18-10
return speed	mm/s	220-180	220-180	220-180	220-180	220-180
Cushion pressure	KN	2000-6000	2000-6000	2000-6000	2000-6000	2000-6000
Hydraulic pad form (optional)		CNC hydraulic pad/conventional	CNC hydraulic pad/conventional	CNC hydraulic pad/conventional	CNC hydraulic pad/conventional	CNC hydraulic pad/conventional
Buffer form (optional)		Fully automatic full tonnage/conventional	Fully automatic full tonnage/conventional	Fully automatic full tonnage/conventional	Fully automatic full tonnage/conventional	Fully automatic full tonnage/conventional
Beat (tensile ≤100mm)	piece/min	2-2.5	2-2.5	2-2.5	2-2.5	2-2.5
Beat (blanking thickness ≤2mm)	piece/min	3-4	3-4	3-4	3-4	3-4
Drive mode (optional)		Servo/general motor	Servo/general motor	Servo/general motor	Servo/general motor	Servo/general motor
Multimedia		customable	customable	customable	customable	customable

item	unit	KLS-C-2000T YS27-C-2000T	KLS-C-1800T YS27-C-1800T	KLS-C-1600T YS27-C-1600T	KLS-C-1250T YS27-C-1250T	KLS-C-1000T YS27-C-1000T
Nominal pressure	KN	20000	18000	16000	12500	10000
bed dimension	mm	5000x2800	5000x2800	5000x2800	4500x2500	4500x2500
		5000x2500	5000x2500	5000x2500	4000x2200	4000x2200
		4500x2500	4500x2500	4500x2500	3600x2200	3600x2200
		4000x2200	4000x2200	4000x2200	3200x2000	3200x2000
		3600x2200	3600x2200	3600x2200	2800x1800	2800x1800
Openings size	mm	1800-2500	1800-2500	1800-2200	1800-2000	1800-2000
route	mm	1500-1900	1500-1900	1400-1500	1300-1500	1300-1500
fast down	mm/s	300-200	300-200	300-200	300-200	300-200
work pacing	mm/s	18-10	18-10	18-10	18-10	18-10
return speed	mm/s	220-180	220-180	220-180	220-180	220-180
Cushion pressure	KN	2000-4200	1600-3200	1600-3200	1600-3200	1600-3200
Hydraulic pad form (optional)		CNC hydraulic pad/conventional	CNC hydraulic pad/conventional	CNC hydraulic pad/conventional	CNC hydraulic pad/conventional	CNC hydraulic pad/conventional
Buffer form (optional)		Fully automatic full tonnage/conventional	Fully automatic full tonnage/conventional	Fully automatic full tonnage/conventional	Fully automatic full tonnage/conventional	Fully automatic full tonnage/conventional
Beat (tensile ≤100mm)	piece/min	2-2.5	2-2.5	2-2.5	2-2.5	2-2.5
Beat (blanking thickness ≤2mm)	piece/min	3-4	3-4	3-4	3-4	3-4
Drive mode (optional)		Servo/general motor	Servo/general motor	Servo/general motor	Servo/general motor	Servo/general motor
Multimedia		customable	customable	customable	customable	customable

item	unit	KLS-C-800T YS27-C-800T	KLS-C-630T YS27-C-630T	KLS-C-500T YS27-C-500T	KLS-C-400T YS27-C-400T	KLS-C-315T YS27-C-315T
Nominal pressure	KN	8000	6300	5000	4000	3150
bed dimension	mm	4500x2500	4200x2200	3200x2000	3200x2000	3200x2000
		4000x2200	4000x2000	2800x2000	2800x2000	2800x2000
		3600x2200	3600x2000	2000x1800	2000x1800	2000x1800
		3200x2000	3200x2000	1600x1400	1600x1400	1600x1400
		2800x1800	2800x1800	1200x1200	1200x1200	1200x1200
Openings size	mm	1500-2000	1500-2000	1200-1500	1200-1500	1200-1500
route	mm	1000-1500	1000-1500	700-1000	700-1000	700-1000
fast down	mm/s	300-200	300-200	300-200	300-200	300-200
work pacing	mm/s	18-10	18-10	18-10	18-10	18-10
return speed	mm/s	220-180	220-180	220-180	220-180	220-180
Cushion pressure	KN	1000-2000	1000-2000	1000-1600	800-1200	400-800
Hydraulic pad form (optional)		CNC hydraulic pad/conventional	CNC hydraulic pad/conventional	CNC hydraulic pad/conventional	CNC hydraulic pad/conventional	CNC hydraulic pad/conventional
Buffer form (optional)		Fully automatic full tonnage/conventional	Fully automatic full tonnage/conventional	Fully automatic full tonnage/conventional	Fully automatic full tonnage/conventional	Fully automatic full tonnage/conventional
Beat (tensile ≤100mm)	piece/min	2-2.5	2-2.5	2-2.5	2-2.5	2-2.5
Beat (blanking thickness ≤2mm)	piece/min	3-4	3-4	3-4	3-4	3-4
Drive mode (optional)		Servo/general motor	Servo/general motor	Servo/general motor	Servo/general motor	Servo/general motor
Multimedia		customable	customable	customable	customable	customable

Key Features

Solid Frame Construction: The integral frame is made from a single piece of high-strength steel or cast iron, ensuring maximum stability and minimizing deflection during operation.
High Precision and Accuracy: The rigid frame allows for precise control of the pressing force and ensures consistent results, which is crucial for tasks requiring high accuracy.
Versatility: These presses are used in a wide range of applications, including metal forming, stamping, deep drawing, and punching. They are suitable for both small-scale and large-scale production.
Hydraulic System: Equipped with a powerful hydraulic system, these presses can exert high levels of force with smooth and controlled motion. The hydraulic system typically includes a pump, cylinders, and control valves.
Safety Features: Modern Integral frame type hydraulic press are equipped with various safety mechanisms such as overload protection, emergency stop buttons, and safety guards to ensure operator safety.

Applications

Integral frame type hydraulic presses are used in various industries, including:

Automotive Industry: For manufacturing car body parts, engine components, and other critical parts.
Aerospace Industry: For forming and shaping high-strength materials used in aircraft.
Construction Industry: For producing building components like beams and columns.
Electronics Industry: For assembling and molding electronic components.

Advantages

Durability: The single-frame design ensures long-term durability and reduces maintenance needs.
Efficiency: High efficiency in energy use and operational performance.
Flexibility: Capable of handling different materials and processes, making them adaptable to various industrial needs.

Conclusion

Integral frame type hydraulic press is essential tools in modern manufacturing, known for their strength, precision, and versatility. Their robust design and advanced hydraulic systems make them ideal for a wide range of industrial applications, ensuring high-quality and consistent production results.

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