Flat Forging Machine
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Flat Forging Machine

Efficient production:Can quickly complete mass production, high efficiency, suitable for large-scale industrial production.
High precision：High machining accuracy, can produce the same size and shape parts.
High material utilization:Due to the concentration of material deformation, the flat forging machine can effectively use materials and reduce waste.
Versatility: It can be used for the processing of various metal materials and is suitable for different manufacturing needs.
High degree of automation: with a high degree of automation, reducing manual intervention, improving production efficiency and consistency.
Low energy consumption: Compared with other forging equipment, the flat forging machine has lower energy consumption in the production process and saves energy.
Strong and durable structure: strong design, long service life, low maintenance costs.

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Product Introduction

Flat Forging Machine

Flat forging machine is also called horizontal forging press.The flat forging machine is a branch of the mechanical press, which mainly produces die forgings by local upsetting.In addition to the local aggregate step, the equipment can also achieve punching, bending, flanging, trimming, cutting and other functions.Due to its high productivity and suitable for mass production, it is widely used in the automotive, tractor, bearing and aviation industries.

Equipment Parameter

Specifications and models		unit	315T	450T	630T	900T	1250T
Nominal pressure		KN	3150	4500	6300	9000	12500
Opening degree of movable die		mm	120	135	146	184	205
Slide stroke		mm	290	330	360	420	480
Effective stroke of slide block after die closing		mm	150	170	190	215	245
Slider return stroke before die opening		mm	80	95	100	108	130
Mold size	long	mm	330	400	450	530	600
	wide	mm	380	500	530	600	680
	tall	mm	125	170	190	440	500
The distance between the front edge and the clamping die when the slider is in the most forward position		mm	110	25	120	180	210
electromotor	power	KW	30	45	75	90	110
Lube oil pump	motor	0.75KW 380V 50HZ
Lube oil pump	maximum fuel feed	125ML/min
Number of slider trips		次/min	55	45	35	32	28
Machine dimensions	length	mm	4300	5276	4320	5460	6500
	breadth	mm	2470	2500	3076	3290	3900
	height	mm	2412	2786	3088	4000	4200
Air pressure required for normal operation		MPa	0.55	0.55	0.55	0.55	0.55

Working Principle

Blank preparation: The metal billets are cut and heated according to the specifications of the desired forgings (if it is a hot forging process). The purpose of heating is to make the metal material reach the temperature suitable for forging, in order to improve its plasticity and reduce deformation resistance.
Place blank: Place the prepared blank on the lower mold. The table of the flat forging machine is usually equipped with a fixed device to ensure that the blank does not shift during forging.
Closing mold: Start the flat forging machine, the machine through the hydraulic, mechanical or electric system to drive the upper mold down, and close the lower mold. At this time, the blank is clamped between the upper and lower molds.
Apply pressure: The flat forging machine applies high pressure to cause plastic deformation of the blank between the dies. The way the pressure is applied varies according to the type of equipment, the hydraulic flat forging machine applies the pressure through the hydraulic cylinder, the mechanical flat forging machine applies the pressure through the mechanical transmission system, and the electric flat forging machine applies the pressure through the electric motor.
Plastic deformation: Under high pressure, the billet metal flows and fills the mold cavity, gradually forming the desired shape and size. Key parameters in this process include pressure, temperature and deformation speed, which require precise control to ensure forging quality.
Open mold pick up: After the pressure is completed, the upper die is lifted and the forging is removed from the die. At this time, cooling and subsequent treatment, such as cleaning, dressing and heat treatment, are required to achieve the final product requirements.

Classification

Mechanical flat forging machine: applying pressure through the mechanical transmission system, suitable for the production of small and medium forgings.
Hydraulic flat forging machine: The hydraulic system is used to apply pressure, suitable for the production of large and complex forgings, the pressure is stable and easy to control.Electric flat forging machine: using electric drive system, with high efficiency, high control accuracy, suitable for high-precision forging production.

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