Full Automatic Roll Forging Machine
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Full Automatic Roll Forging Machine

Low mold cost, low maintenance cost
Environmental protection and energy saving
Multi-language translation, intelligent and easy to operate
Ensure the stability of forgings
Reduce raw material waste
Improve production efficiency
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Product Introduction
Full Automatic Roll Forging Machine

 

China Full Automatic Roll Forging Machine

The Full Automatic Roll Forging Machine is an efficient and highly automated forging machine that is widely used in the metal working industry. It uses a pair of rotating rollers to apply pressure to the metal blank, causing it to gradually take shape. This equipment is often used to produce a variety of shaft parts, gear blanks, bolts, nuts and other complex shape metal parts.

 

 

Unit

Model

ZGD-260

ZGD-300

ZGD-370

ZGD-460

ZGD-560

ZGD-680

ZGD-1000

ZGD-1250

Outer diameter of roll forging die

mm

260

300

368

454

560

680

990

1250

Diameter of roller

mm

165

200

240

300

360

440

600

800

Effective width of roller/die

mm

320

390

500

550

610

900

1250

1400

RPM of roller

r/min

80

80

66

58

52

40

10

8

Length of forged part max.

mm

≤260

≤350

≤500

≤600

≤700

≤800

≤1500

≤1850

Adjustment of gap between center of rollers

mm

260±6

300±8

368±8

458±8

560±10

680±10

990±12.5

1250±15

Main motor power

kW

15

18.5

22

30

55

132

250

315

Diameter of billet

mm

≤40

≤50

≤65

≤80

≤110

≤140

≤170

≤200

Longitudinal stroke of manipulator max.

mm

330

390

490

630

758

890

5000

 

Horizontal stroke of manipulator max.

mm

330

400

520

560

620

910

1250

1450

Adjustment of longitudinal position

mm

150

150

200

200

300

300

Customized

Customized

Single horizontal distance

mm

60-90

60-90

70-100

70-130

80-140

90-160

Adjustable

Adjustable

Coaxiality

mm

≤ 0.5

≤ 0.5

≤ 0.5

≤ 0.6

≤ 0.8

≤ 1

≤1.2

≤ 1.5

 

Main Features and Advantages

 

  • High Efficiency: Full Automatic Roll Forging Machine adopts continuous rolling forging process, compared with the traditional stamping or hammer forging process, the production efficiency is greatly improved. Suitable for mass production.
  • High Degree of Automation: Equipped with advanced automatic control system, it can realize the whole process of automatic feeding, forging, blanking, etc., reduce manual intervention, improve production efficiency and product consistency.
  • Accuracy Control: The equipment can precisely control the forging pressure, roller speed and feed speed to ensure that the size and shape of each part are consistent to meet the requirements of high-precision machining.
  • Environmental Care: Optimized energy transfer and efficient processes reduce energy consumption, reduce carbon emissions, and meet the environmental requirements of modern industry.
  • Versatility: By replacing the roller mold, it can quickly adapt to the production needs of different parts, with high flexibility and adaptability.

 

Operating Principle

 

The working principle of the automatic rolling forging machine mainly includes the following steps:

  • Stores Reserve: The metal blank to be forged is prepared and preheated as needed to improve the plasticity of the metal.
  • Automatic Loading: The metal billet is transported to the working area of the roll forging machine by an automatic feeding device.
  • Roll Forming: Two or more rollers apply pressure to the metal billet, and as the rollers rotate, the billet gradually deforms between the rollers to form the desired shape. The design and speed of the roller can be adjusted according to the shape and size of the part.
  • Automatic Blanking: The formed parts are transported to the designated location by an automatic blanking device for cooling and subsequent treatment.

 

In summary, the Full Automatic Roll Forging Machine through its efficient, accurate and highly automated forging ability, in the automotive, aerospace, machinery manufacturing and tool manufacturing and other fields have important applications, greatly improve the production efficiency and product quality, become one of the indispensable equipment in modern industrial production.

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